ME8491 ENGINEERING METALLURGY L T P C 3 0 0 3
OBJECTIVE: To impart knowledge on the structure, properties, treatment, testing and applications of metals and non-metallic materials so as to identify and select suitable materials for various engineering applications.
UNIT I ALLOYS AND PHASE DIAGRAMS 9Constitution of alloys – Solid solutions, substitutional and interstitial – phase diagrams, Isomorphous, eutectic, eutectoid, peritectic, and peritectoid reactions, Iron – carbon equilibrium diagram. Classification of steel and cast Iron microstructure, properties and application.
UNIT II HEAT TREATMENT 9Definition – Full annealing, stress relief, recrystallisation and spheroidising – normalising, hardening and Tempering of steel. Isothermal transformation diagrams – cooling curves superimposed on I.T. diagram CCR – Hardenability, Jominy end quench test - Austempering, martempering – case hardening, carburizing, Nitriding, cyaniding, carbonitriding – Flame and Induction hardening – Vacuum and Plasma hardening. .
UNIT III FERROUS AND NON-FERROUS METALS 9Effect of alloying additions on steel- α and β stabilisers– stainless and tool steels – HSLA, Maraging steels – Cast Iron - Grey, white, malleable, spheroidal – alloy cast irons, Copper and copper alloys – Brass, Bronze and Cupronickel – Aluminium and Al-Cu – precipitation strengthening treatment – Bearing alloys, Mg-alloys, Ni-based super alloys and Titanium alloys.
UNIT IV NON-METALLIC MATERIALS 9Polymers – types of polymer, commodity and engineering polymers – Properties and applications of various thermosetting and thermoplastic polymers (PP, PS, PVC, PMMA, PET,PC, PA, ABS, PI, PAI, PPO, PPS, PEEK, PTFE, Polymers – Urea and Phenol formaldehydes)- Engineering Ceramics – Properties and applications of Al2O3, SiC, Si3N4, PSZ and SIALON –CompositesClassifications- Metal Matrix and FRP - Applications of Composites.
UNIT V MECHANICAL PROPERTIES AND DEFORMATION MECHANISMS 9Mechanisms of plastic deformation, slip and twinning – Types of fracture – Testing of materials under tension, compression and shear loads – Hardness tests (Brinell, Vickers and Rockwell), hardness tests, Impact test lzod and charpy, fatigue and creep failure mechanisms.
TOTAL: 45 PERIODS
OUTCOMESUpon the completion of this course the students will be able to
CO1 Explain alloys and phase diagram, Iron-Iron carbon diagram and steel classification.
CO2 Explain isothermal transformation, continuous cooling diagrams and different heat treatment processes.
CO3 Clarify the effect of alloying elements on ferrous and non-ferrous metals
CO4 Summarize the properties and applications of non metallic materials.
CO5 Explain the testing of mechanical properties. .
TEXT BOOKS:1. Avner, S.H., “Introduction to Physical Metallurgy”, McGraw Hill Book Company,1997.
2. Williams D Callister, “Material Science and Engineering” Wiley India Pvt Ltd, Revised Indian Edition 2014
REFERENCES:1. Kenneth G.Budinski and Michael K. Budinski, “Engineering Materials”, Prentice Hall of India Private Limited, 2010.
2. Raghavan.V, “Materials Science and Engineering”, Prentice Hall of India Pvt. Ltd., 2015.
3. U.C.Jindal : Material Science and Metallurgy, "Engineering Materials and Metallurgy", First Edition, Dorling Kindersley, 2012
4. Upadhyay. G.S. and Anish Upadhyay, “Materials Science and Engineering”, Viva Books Pvt. Ltd., New Delhi, 2006.
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